Mechanical engineering Archives

June 20, 2025

“Cold spray” 3D printing technique proves effective for on-site bridge repair

More than half of the nation’s 623,218 bridges are experiencing significant deterioration. Through an in-field case study conducted in western Massachusetts, a team led by the University of Massachusetts at Amherst in collaboration with researchers from the MIT Department of Mechanical Engineering (MechE) has just successfully demonstrated that 3D printing may provide a cost-effective, minimally disruptive solution.

“Anytime you drive, you go under or over a corroded bridge,” says Simos Gerasimidis, associate professor of civil and environmental engineering at UMass Amherst and former visiting professor in the Department of Civil and Environmental Engineering at MIT, in a press release. “They are everywhere. It’s impossible to avoid, and their condition often shows significant deterioration. We know the numbers.”

The numbers, according to the American Society of Civil Engineers’ 2025 Report Card for America’s Infrastructure, are staggering: Across the United States, 49.1 percent of the nation’s 623,218 bridges are in “fair” condition and 6.8 percent are in “poor” condition.

» Read More

June 11, 2025

Have a damaged painting? Restore it in just hours with an AI-generated “mask”

Art restoration takes steady hands and a discerning eye. For centuries, conservators have restored paintings by identifying areas needing repair, then mixing an exact shade to fill in one area at a time. Often, a painting can have thousands of tiny regions requiring individual attention. Restoring a single painting can take anywhere from a few weeks to over a decade.

In recent years, digital restoration tools have opened a route to creating virtual representations of original, restored works. These tools apply techniques of computer vision, image recognition, and color matching, to generate a “digitally restored” version of a painting relatively quickly.

Still, there has been no way to translate digital restorations directly onto an original work, until now. In a paper appearing today in the journal Nature, Alex Kachkine, a mechanical engineering graduate student at MIT, presents a new method he’s developed to physically apply a digital restoration directly onto an original painting.

» Read More

June 4, 2025

Study shows making hydrogen with soda cans and seawater is scalable and sustainable

Hydrogen has the potential to be a climate-friendly fuel since it doesn’t release carbon dioxide when used as an energy source. Currently, however, most methods for producing hydrogen involve fossil fuels, making hydrogen less of a “green” fuel over its entire life cycle.

A new process developed by MIT engineers could significantly shrink the carbon footprint associated with making hydrogen.

Last year, the team reported that they could produce hydrogen gas by combining seawater, recycled soda cans, and caffeine. The question then was whether the benchtop process could be applied at an industrial scale, and at what environmental cost.

Now, the researchers have carried out a “cradle-to-grave” life cycle assessment, taking into account every step in the process at an industrial scale. For instance, the team calculated the carbon emissions associated with acquiring and processing aluminum, reacting it with seawater to produce hydrogen,

» Read More

May 21, 2025

Is gravity quantum?

One of the most profound open questions in modern physics is: “Is gravity quantum?”

The other fundamental forces — electromagnetic, weak, and strong — have all been successfully described, but no complete and consistent quantum theory of gravity yet exists.

“Theoretical physicists have proposed many possible scenarios, from gravity being inherently classical to fully quantum, but the debate remains unresolved because we’ve never had a clear way to test gravity’s quantum nature in the lab,” says Dongchel Shin, a PhD candidate in the MIT Department of Mechanical Engineering (MechE). “The key to answering this lies in preparing mechanical systems that are massive enough to feel gravity, yet quiet enough — quantum enough — to reveal how gravity interacts with them.”

Shin, who is also a MathWorks Fellow, researches quantum and precision metrology platforms that probe fundamental physics and are designed to pave the way for future industrial technology.

» Read More

May 11, 2025

Ping pong bot returns shots with high-speed precision

MIT engineers are getting in on the robotic ping pong game with a powerful, lightweight design that returns shots with high-speed precision.

The new table tennis bot comprises a multijointed robotic arm that is fixed to one end of a ping pong table and wields a standard ping pong paddle. Aided by several high-speed cameras and a high-bandwidth predictive control system, the robot quickly estimates the speed and trajectory of an incoming ball and executes one of several swing types — loop, drive, or chop — to precisely hit the ball to a desired location on the table with various types of spin.

In tests, the engineers threw 150 balls at the robot, one after the other, from across the ping pong table. The bot successfully returned the balls with a hit rate of about 88 percent across all three swing types. The robot’s strike speed approaches the top return speeds of human players and is faster than that of other robotic table tennis designs.

» Read More

May 10, 2025

MIT engineering students crack egg dilemma, finding sideways is stronger

It’s been a scientific truth so universally acknowledged that it’s taught in classrooms and repeated in pop-science videos: An egg is strongest when dropped vertically, on its ends. But when MIT engineers actually put this assumption to the test, they cracked open a surprising revelation.

Their experiments revealed that eggs dropped on their sides — not their tips — are far more resilient, thanks to a clever physics trick: Sideways eggs bend like shock absorbers, trading stiffness for superior energy absorption. Their open-access findings, published today in Communications Physics, don’t just rewrite the rules of the classic egg drop challenge — they’re a lesson in intellectual humility and curiosity. Even “settled” science can yield surprises when approached with rigor and an open mind.

At first glance, an eggshell may seem fragile, but its strength is a marvel of physics. Crack an egg on its side for your morning omelet and it breaks easily.

» Read More

May 1, 2025

The MIT-Portugal Program enters Phase 4

Since its founding 19 years ago as a pioneering collaboration with Portuguese universities, research institutions and corporations, the MIT-Portugal Program (MPP) has achieved a slew of successes — from enabling 47 entrepreneurial spinoffs and funding over 220 joint projects between MIT and Portuguese researchers to training a generation of exceptional researchers on both sides of the Atlantic.

In March, with nearly two decades of collaboration under their belts, MIT and the Portuguese Science and Technology Foundation (FCT) signed an agreement that officially launches the program’s next chapter. Running through 2030, MPP’s Phase 4 will support continued exploration of innovative ideas and solutions in fields ranging from artificial intelligence and nanotechnology to climate change — both on the MIT campus and with partners throughout Portugal.

“One of the advantages of having a program that has gone on so long is that we are pretty well familiar with each other at this point.

» Read More

April 28, 2025

New electronic “skin” could enable lightweight night-vision glasses

MIT engineers have developed a technique to grow and peel ultrathin “skins” of electronic material. The method could pave the way for new classes of electronic devices, such as ultrathin wearable sensors, flexible transistors and computing elements, and highly sensitive and compact imaging devices.

As a demonstration, the team fabricated a thin membrane of pyroelectric material — a class of heat-sensing material that produces an electric current in response to changes in temperature. The thinner the pyroelectric material, the better it is at sensing subtle thermal variations.

With their new method, the team fabricated the thinnest pyroelectric membrane yet, measuring 10 nanometers thick, and demonstrated that the film is highly sensitive to heat and radiation across the far-infrared spectrum.

The newly developed film could enable lighter, more portable, and highly accurate far-infrared (IR) sensing devices, with potential applications for night-vision eyewear and autonomous driving in foggy conditions.

» Read More

April 24, 2025

Robotic system zeroes in on objects most relevant for helping humans

For a robot, the real world is a lot to take in. Making sense of every data point in a scene can take a huge amount of computational effort and time. Using that information to then decide how to best help a human is an even thornier exercise.

Now, MIT roboticists have a way to cut through the data noise, to help robots focus on the features in a scene that are most relevant for assisting humans.

Their approach, which they aptly dub “Relevance,” enables a robot to use cues in a scene, such as audio and visual information, to determine a human’s objective and then quickly identify the objects that are most likely to be relevant in fulfilling that objective. The robot then carries out a set of maneuvers to safely offer the relevant objects or actions to the human.

The researchers demonstrated the approach with an experiment that simulated a conference breakfast buffet.

» Read More

April 23, 2025

MIT engineers print synthetic “metamaterials” that are both strong and stretchy

In metamaterials design, the name of the game has long been “stronger is better.”

Metamaterials are synthetic materials with microscopic structures that give the overall material exceptional properties. A huge focus has been in designing metamaterials that are stronger and stiffer than their conventional counterparts. But there’s a trade-off: The stiffer a material, the less flexible it is.

MIT engineers have now found a way to fabricate a metamaterial that is both strong and stretchy. The base material is typically highly rigid and brittle, but it is printed in precise, intricate patterns that form a structure that is both strong and flexible.

The key to the new material’s dual properties is a combination of stiff microscopic struts and a softer woven architecture. This microscopic “double network,” which is printed using a plexiglass-like polymer, produced a material that could stretch over four times its size without fully breaking.

» Read More